Preventive Maintenance

The Best Emergency Is the One That Never Happens

Pirtek's preventive maintenance programs use scheduled inspections, hose tagging, and proactive replacement to eliminate unplanned hydraulic failures — saving you the cost, disruption, and risk of emergency breakdowns.

Preventive Maintenance

80%

Of Failures Are Preventable

3–5x

Savings vs Reactive Maintenance

Near 0

Target Unplanned Downtime

24/7

Emergency Backup Included

What Is Pirtek Preventive Maintenance?

Instead of waiting for hoses to fail — often at the worst possible time — Pirtek's preventive programs systematically inspect, tag, and replace hydraulic components before they reach failure point. Every hose on your site gets a unique tag, an inspection schedule, and a replacement timeline.

The result: fewer emergency callouts, lower total hydraulic costs, and equipment that stays running when you need it most. Our programs are tailored to your equipment, your industry, and your operational schedule.

Ideal For
  • Operations that want to reduce unplanned hydraulic downtime to near zero
  • Sites with critical equipment where any downtime triggers significant cost
  • Companies moving from reactive to proactive maintenance strategies
  • Operations with compliance or safety requirements for hydraulic system management
Pirtek technician on-site

How Preventive Maintenance Works

A systematic approach to eliminating unplanned hydraulic failures.

1

Hydraulic Audit

We survey every hydraulic hose on your site — identifying types, conditions, risk levels, and failure history. Each hose gets a unique identification tag.

2

Program Design

Based on the audit, we design an inspection and replacement schedule — aligned to your operational calendar, shutdown windows, and budget.

3

Ongoing Inspections

Regular scheduled visits to inspect tagged hoses, replace aging components proactively, and update your asset register. Plus 24/7 emergency backup.

Preventive Program Capabilities

More than inspections — a complete hydraulic asset management system.

Hose Tagging & Tracking

Every hose on your site gets a unique tag with installation date, specification, and next inspection date — creating a complete asset register.

Condition-Based Inspections

Trained technicians assess hose condition against wear criteria, identifying hoses approaching failure before they fail.

Proactive Replacement

Hoses are replaced on schedule — during planned maintenance windows — not at 3am when production stops.

Failure Analysis & Reporting

Detailed reports on failure trends, common failure points, and recommendations to improve system reliability over time.

Shutdown Planning Integration

We align bulk replacements with your planned shutdowns so hydraulic maintenance doesn't require additional downtime.

24/7 Emergency Backup

Even with the best preventive program, emergencies can happen. Our mobile fleet provides 24/7 backup for anything unexpected.

Frequently Asked Questions

Got Questions?

Need Parts Now?

Equipment down and need hoses, fittings, or adaptors immediately? Our mobile workshops carry stock and can manufacture assemblies on-site.

Planning a Supply Program?

Set up OEM supply, scheduled deliveries, or a preventive maintenance program to keep your operation running without surprises.